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SAE_J267-2007

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SAE_J267-2007

__________________________________________________________________________________________________________________________________________SAETechnicalStandardsBoardRulesprovidethat:ThisreportispublishedbySAEtoadvancethestateoftechnicalandengineering
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__________________________________________________________________________________________________________________________________________SAE Technical Standards Board Rules provide that: This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user. SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright © 2007 SAE International

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE.

TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada)

Tel: 724-776-4970 (outside USA)

Fax: 724-776-0790

J267

Issued RATIONALE

This SAE Recommended Practice provides minimum performance requirements and uniform laboratory procedures for fatigue testing of wheels and demountable rims intended for normal highway use on trucks, buses, truck-trailers, and multipurpose vehicles. During the 5 year review we found that dimensions for the wheel test adapter (wheel backup diameter) were missing from the document. SAE J694 was added to the document list. A note was also added to the procedure sections to go to SAE J694 for test adapter dimensions (wheel backup diameter). Appendix B was updated to include current production tires and their slr (static loaded radii). 1. SCOPE

This SAE Recommended Practice provides minimum performance requirements and uniform laboratory procedures for fatigue testing of wheels and demountable rims intended for normal highway use on trucks, buses, truck-trailers, and multipurpose vehicles. For other wheels intended for normal highway use and temporary use on passenger cars, light trucks, and multipurpose vehicles, see SAE J328. For wheels used on trailers drawn by passenger cars, light trucks, or multipurpose vehicles, see SAE J1204. For bolt together military wheels, see SAE J1992. This document does not cover other special application wheels and rims. 2. REFERENCES 2.1

Applicable Publications

The following publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the latest issue of SAE publications shall apply. 2.1.1

SAE Publications

Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org .SAE J328 Wheels Passenger Cars and Light Truck Performance Requirements and Test Procedures SAE J393 Nomenclature Wheels, Hubs, and Rims for Commercial Vehicles SAE J694 Disc Wheel/Hub or Drum Interface Dimensions Commercial Vehicles SAE J1204 Wheels Recreational and Utility Trailer Test Procedure

SAE J1992

Wheels/Rims Military Vehicles Test Procedures and Performance Requirements

SAE HS 3300 Wheels Standards Manual

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2.1.2 Tire and Rim Association Publication

Available from The Tire and Rim Association, Inc., 175 Montrose West Avenue, Suite 150, Copley, OH 44321.

Yearbook, The Tire and Rim Association, Inc.

2.2 Related Publications

The following publications are provided for information purposes only and are not a required part of this document.

2.2.1 ISO Publications

Available from ANSI, 25 West 43rd Street, New York, NY 10036-8002, Tel: 212-2-4900, www.ansi.org.

ISO 3006 Road vehicles Passenger car wheels Test methods

ISO 34 Road vehicles Truck wheels/rims Test methods

ISO 3911 Wheel/rims Nomenclature, designation, marking, and units of measurement

2.2.2 OSHA Publication

Available from OSHA Publication Office, Room S-4203, 200 Constitution Avenue, NW, Washington, DC 20210, www.osha.gov.

OSHA Standard 29 CFR Part 1910.177 Servicing of Multi-Piece and Single-Piece Rim Wheels

3. DYNAMIC CORNERING FATIGUE TEST (FOR DISC WHEELS ONLY)

The test wheels, when subject to the following test procedures, shall meet the minimum performance requirement specified in Table 1.

TABLE 1 - CORNERING FATIGUE TEST

TEST LOAD FACTORS AND CYCLE REQUIREMENTS

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3.1 Equipment

Use a test machine that:

a. Imparts a constant rotating bending moment to the wheel. See Figure 1A or 1B.

b. Maintains the test load within ±3%.

c. Monitors and measures the deflection of the system.

d. Has a rigid load arm shaft.

3.2 Procedure

a. Use a test adapter, studs, and nuts representative of those specified for the wheel. Dimensions for the test adapter

(Wheel backup diameter) can be found in SAE J694.

b. Verify the mating surfaces of the adapter are free of foreign material or excessive wear.

c. Attach the wheel to a rigid load arm shaft and test adapter.

d. Tighten the nuts to the torque specified in Appendix A for the stud size and type of nut. Torque shall be checked and

reset periodically during the course of a test in order to compensate for the "wearing in" of mating surfaces.

e. Clamp the rim securely to the test device.

f. Adjust the system so that shaft runout is not more than 0.25 mm (0.010 in) total indicator reading at the point of

loading.

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SAE J267 Revised DEC2007

- 4 -

FIGURE 1A

FIGURE 1B

FIGURE 1 - CORNERING FATIGUE - 90 DEGREE LOADING METHOD (TYPICAL SETUP)

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SAE

J267 Revised DEC2007 - 5 -

3.3

Test Loading

a. Test Load and Bending Moment Determination The test load is determined by Equation 1:

ø÷Þï±®ßïÚ·¹«®»-»»¿®³

Ó±³»²¬Ó

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(Eq. 1)

M is determined by Equation 2:

÷ÍÃø¼÷-´®ø«÷ÅÔøÓõã

(Eq. 2)

where:

M = Bending moment, N-m (lbf-in)

u = Coefficient of friction developed between tire and road, use 0.7 for u. slr = L argest static loaded radius of the tires to be used on the wheel as specified by the current Tire and Rim

Association Yearbook or the vehicle/wheel manufacturer, mm x 10 3 (in). Use the values of slr found in Appendix B.

d = Inset or outset, mm x 10 3

(in). (Positive for inset, negative for outset) of the wheel. If wheel may be used as

inset or outset, use inset. See SAE J393. S = Accelerated test factor. See Table 1.

L = Load rating of the wheel as specified by the wheel manufacturer, N (lbf). b. For minimum cycle life, see Table 1.

c. Apply the test load parallel to a plane through the center of the rim as shown in Figure 1A or 1B. Load may push

against shaft or pull the shaft. 3.4

Test Wheels

Use only fully processed new wheels, which are representative of wheels intended for the vehicle and ready for road use. New wheels/rims and new related components of multi-piece rims will be used for each test. 3.5

Test Criteria/Test Termination

The wheel under test must complete the minimum number of test cycles prior to test termination. The test shall be terminated by the inability of the wheel to sustain load and/or a visually detected fatigue crack penetrating through a section. Broken studs or other parts of the test fixture do not require test termination but may result in damage to the wheel and test invalidation.

4. DYNAMIC RADIAL FATIGUE TEST, DISC WHEELS, AND DEMOUNTABLE RIMS

The test wheels, when subject to the following test procedures, shall meet the minimum performance requirement specified in Table 2. 4.1

Equipment

Use a test machine that:

a. Has a driven rotatable drum, which presents a smooth surface wider than the loaded test tire section width.

b. Has a suggested drum diameter of 1707.06 mm (67.23 in), giving 187.5 revolutions per kilometer (300 revolutions per

mile).c. Imparts a constant load to the wheel. This load must be perpendicular to the surface of the drum and in line radially

with the center of the test wheel and the center of the drum.

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d. Can maintain the test load and inflation within ±3%.

e. Holds the axis of the test wheel and the drum parallel.

TABLE 2 - RADIAL FATIGUE TEST

TEST LOAD FACTORS AND CYCLE REQUIREMENTS

Disc Wheel/Rim Description (All Mountings)

Material Disc Wheel/Rim

Description

(All Mountings)

Rim Diameter

Code

Disc Wheel/Rim

Description

(All Mountings)

Inset/Outset(1)

mm

Disc Wheel/Rim

Description

(All Mountings)

Inset/Outset(1)

in

Performance

Requirements

Accelerated

Test Factor

Performance

Requirements

Minimum

Cycle Life

Ferrous 13, 14, 15, 16,

17

5 degrees Drop

Center All All 2.2

1.8

500 000

1 000 000

Ferrous 15, 17, 18, 20,

22, 24

5 degrees Flat Base

17.5HC, 19.5,

22.5, 24.5

15 degrees Drop

Center All All 2.0

1.9

1.8

1.7

1.6

500 000

600 000

700 000

850 000

1 000 000

Aluminum 16 127 or more 5 or more 2.8

2.0

100 000 1 000 000

Aluminum 17.5 and

larger All All 2.8

2.0

100 000

1 000 000

1. Offset for demountable rims.

4.2 Procedure

a. Select test tires that are representative of the maximum size and type approved by the vehicle or wheel manufacturer

for the wheel under test.

b. Use a test adapter, studs, and nuts (and clamps for demountable rims) that are representative of those specified for

the wheel/rim. Dimensions for the test adapter (Wheel backup diameter) can be found in SAE J694.

c. Mount and inflate the tire to 448 kPa ± 14 kPa (65 psi ± 2 psi) for tires with usage pressure of 310 kPa (45 psi) or

less. For wheels and tires intended for use at higher pressures, use 1.2 times the usage pressure, but not less than 448 kPa ± 14 kPa (65 psi ± 2 psi).

d. Tighten the nuts to the torque specified in Appendix A for the stud size and type of nut. Torque shall be checked and

reset periodically during the course of a test in order to compensate for the "wearing in" of mating surfaces.

e. There may be an increase in inflation pressure during the test. This is normal, but it is permissible to adjust back to

the test pressure.

4.3 Radial Test Loading

a. Radial Load Determination The radial load is determined as follows in Equation 3:

Ô÷Íø

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SAE J267 Revised DEC2007 - 7 -where:

R = Radial load, N (lbf)

S = Accelerated test factor. See Table 2.

L = Load rating of the wheel/rim as specified by the wheel/rim manufacturer, N (lbf)

b. For minimum cycle life, see Table 2.

4.4 Test Wheels

Use only fully processed new wheels/rims which are representative of wheels/rims intended for the vehicle and ready for road use. New wheels/rims and new related components of multi-piece rims will be used for each test.

4.5 Test Criteria/Test Termination

The wheel under test must complete the minimum number of test cycles prior to test termination. The test shall be terminated by the inability of the wheel to sustain load and/or a visually detected fatigue crack penetrating through a section. Failure of the test tire, broken studs, or other parts of the test fixture do not require test termination but may result in damage to the wheel and test invalidation.

5. NOTES

5.1 Marginal Indicia

The change bar (l) located in the left margin is for the convenience of the user in locating areas where technical revisions have been made to the previous issue of the report. An (R) symbol to the left of the document title indicates a complete revision of the report.

PREPARED BY THE SAE TRUCK AND BUS WHEEL SUBCOMMITTEE

OF THE SAE TRUCK AND BUS BRAKE COMMITTEE

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APPENDIX A

TABLE A1 - TEST TORQUES

Application(1)Thread

Size

Dry Torque(2)

+10%, 0%

N-m

Dry Torque(2)

+10%, 0%

lbf-ft

Disc Wheels

Light Truck

60 degree Cone Nuts M12I 1.5

7/16 20

1/2 20

9/16 18

5/8 18

110

110

110

170

170

80

80

80

125

125

Hub Piloted Mounting 1-piece Nut

9/16 18

11/16 16

160

410

120

300

Hub Piloted Mounting 2-piece nut

9/16 18

5/8 18

3/4 16

7/8 14(3)

7/8 14

M12I 1.75

M14I 1.75

M14I 1.5

M18I 1.5

M20I 1.5

M22I 1.5

170

180

410

480

610

115

180

150

260

380

610

125

130

300

350

450

85

130

110

190

280

450

Hub Piloted Mounting with Clamp Plate and 90 degree Cone Nuts

9/16 18

M14I 1.5

5/8 18

150

150

180

110

110

130

Ball Seat Mounting 3/4 16

1- 1/8 16610

610

450

450

Heavy-Duty Ball Seat Mounting

15/16 12

1- 5/16 12

1020

1020

750

750

Demountable Rims

Studs and Nuts

3/4 10270 200

1. For applications and sizes not shown, use torque recommendations prescribed by the

wheel/rim or vehicle manufacturer.

2. Dry torque means no additional lubricants are applied.

3. Bus Front.

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APPENDIX B

TABLE B1 - STATIC LOADED RADII FOR BENDING MOMENT CALCULATIONS

Size

slr

mm

slr

in Size

slr

mm

slr

in

5 degree Tubeless - 15 degree (continued)

8.25R20 452 17.8 9R22.5 460 18.1

9.00R20 480 18.9 10R22.5 480 18.9

10.00R20 495 19.5 11R22.5 506 19.9

11.00R20 513 20.2 12R22.5 513 20.2

12.00R20 523 20.6 255/70R22.5 439 17.3

14.00R20 569 22.4 275/70R22.5 452 17.8

365/80R20 503 19.8 305/70R22.5 465 18.3

365/70R22.5 498 19.6

11.00R22 539 21.2 245/75R22.5 447 17.6

265/75R22.5 462 18.2

11.00R24 559 22.0 295/75R22.5 485 19.1

12.00R24 572 22.5 235/80R22.5 442 17.4

255/80R22.5 455 17.9

275/80R22.5 478 18.8

295/80R22.5 493 19.4

315/80R22.5 511 20.1

11R24.5 531 20.9 Tubeless - 15 degree12R24.5 539 21.2 9R17.5 391 15.4 285/75R24.5500 19.7 10R17.5399 15.7 305/75R24.5508 20.0 10R17.5HC 409 16.1 275/80R24.5490 19.3 215/75R17.5 363 14.3 Wide Base - Tubeless - 15 degree

445/65R19.5 495 19.5 8R19.5 406 16.0

225/70R19.5 3 15.3 445/50R22.5 483 19.0 245/70R19.5 399 15.7 455/55R22.5 495 19.5 265/70R19.5 404 15.9 385/65R22.5 506 19.9 285/70R19.5 414 16.3 425/65R22.5 526 20.7 305/70R19.5 424 16.7 445/65R22.5 539 21.2

1. For tire sizes not shown, use the slr listed in the individual tire manufacturer s Tire Data Book.

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SAE_J267-2007

__________________________________________________________________________________________________________________________________________SAETechnicalStandardsBoardRulesprovidethat:ThisreportispublishedbySAEtoadvancethestateoftechnicalandengineering
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