Bulletin No: 120322-01
Bulletin Title:US Department of Energy (DoE) Proposed Rule for Battery Chargers and External Power Supplies
Requirement Effective:July 1, 2013
Summary Description:
The US Department of Energy (DoE) issued a Notice of Proposed Rulemaking (NOPR) detailing a regulation on “Energy Conservation Standards for Battery Chargers and External Power Supplies”. Within this NOPR, is a plan that would either create limits, or set tighter limits on the efficiency of consumer, commercial, and industrial products that include battery charging systems (BCS) and/or external power supplies (EPS). Any product in scope of the regulation that charges a battery and/or has an EPS would be impacted. The regulation includes provisions for labeling of product, and will most likely require online registration of products with DoE. The likely effective date is July 1, 2013.
Detailed Description:
External Power Supplies:
Efficiency levels for EPS are defined in Table 1. Additionally EPS products would need to be labeled with the Roman Numeral VI.
Table 1: Proposed Energy Conservation Standards for Direct Operation External Power Supplies
AC-DC, Basic-Voltage External Power Supply
Nameplate Output Power (Pout)Minimum Average Efficiency in Active
Mode (expressed as a decimal)
Maximum Power in
No-Load Mode [W]
0 to ≤ 1 watt≥0.5 * Pout + 0.16≤ 0.100 > 1 to ≤ 49 watts≥0.071 * ln(Pout) - 0.0014 * Pout +0.67≤ 0.100 > 49 watts to ≤ 250
watts
≥ 0.880≤ 0.210 > 250 watts0.875≤ 0.500AC-DC, Low-Voltage (<6V) External Power Supply
Nameplate Output Power (Pout)Minimum Average Efficiency in Active
Mode (expressed as a decimal)
Maximum Power in
No-Load Mode [W]
0 to ≤ 1 watt≥0.517 * Pout + 0.087≤ 0.100 > 1 to ≤ 49 watts≥0.0834 * ln(Pout) - 0.0014 * Pout + 0.609≤ 0.100 > 49 watts to ≤ 250
watts
≥ 0.870≤ 0.210 > 250 watts0.875≤ 0.500
AC-AC, Basic-Voltage External Power Supply
Nameplate Output Power (Pout)Minimum Average Efficiency in Active
Mode (expressed as a decimal)
Maximum Power in
No-Load Mode [W]
0 to ≤ 1 watt≥0.5 * Pout + 0.16≤ 0.210 > 1 to ≤ 49 watts≥0.071 * ln(Pout) - 0.0014 * Pout +0.67≤ 0.210 > 49 watts to ≤ 250
watts
≥ 0.880≤ 0.210 > 250 watts0.875≤ 0.500 AC-AC, Low-Voltage (<6V) External Power Supply
Nameplate Output Power (Pout)Minimum Average Efficiency in Active
Mode (expressed as a decimal)
Maximum Power in
No-Load Mode [W]
0 to ≤ 1 watt≥0.517 * Pout + 0.087≤ 0.210 > 1 to ≤ 49 watts≥0.0834 * ln(Pout) - 0.0014 * Pout + 0.609≤ 0.210 > 49 watts to ≤ 250
watts
≥ 0.870≤ 0.210 > 250 watts0.875≤ 0.500
Multiple-Voltage External Power Supply
Nameplate Output Power (Pout)Minimum Average Efficiency in Active
Mode (expressed as a decimal)
Maximum Power in
No-Load Mode [W]
0 to ≤ 1 watt≥ 0.497 ×Pout + 0.067≤ 0.300> 1 to ≤ 49 watts≥ 0.075 ×ln (Pout) + 0.561≤ 0.300 > 49 watts ≥ 0.860≤ 0.300
Battery Chargers:
Battery Chargers are classified in Table 2. Table 2 also shows the regulated Unit Energy Consumption (UEC) for each product class.
Table 2. Proposed Energy Conservation Standards for Battery Chargers
Product Class #Input /
Output
Type
Battery
Energy
(Wh)
Special Characteristic or
Battery Voltage
Maximum UEC***
(kWh/yr)
1
AC In, DC
Out < 100
Inductive Connection* 3.04
2< 4 V= 0.2095(Ebatt**) + 5.87
3 4 – 10 V
For Ebatt < 9.74 Wh,
= 4.68
For Ebatt ≥ 9.74 Wh, = 0.0933(Ebatt) + 3.77
4> 10 V
For Ebatt < 9.71 Wh,
= 9.03
For Ebatt ≥ 9.71 Wh, = 0.2411(Ebatt) + 6.69
5
100–3000< 20 V
For Ebatt < 355.18 Wh,
= 20.06
For Ebatt ≥ 355.18 Wh,
= 0.0219(Ebatt) + 12.28
6≥ 20 V
For Ebatt < 239.48 Wh
= 30.37
For Ebatt ≥ 239.48 Wh = 0.0495(Ebatt) + 18.51
7> 3000-= 0.502(Ebatt) + 4.53
8DC In, DC
Out -< 9 V Input0.66
9-≥ 9 V Input No Standard
10a AC In, AC
Out
-
Basic (i.e. no Automatic
V oltage Regulation)
For Ebatt < 37.2 Wh, = 2.54
For Ebatt ≥ 37.2 Wh, =0.0733(Ebatt) – 0.18
10b-Contains Automatic V oltage
Regulation
For Ebatt < 37.2 Wh, = 6.18
For Ebatt ≥ 37.2 Wh, =
0.0733(Ebatt) + 3.45
11AC In, DC
Out
< 100 Wh
Wireless Charging Capability
(for dry environments)
Reserved
* Inductive connection and designed for use in a wet environment (e.g. electric toothbrushes)
**Ebatt = Measured battery energy as determined in section 5.6 of Appendix Y to Subpart B of Part 430.
***UEC can be determined using the information in the ANNEX of this bulletin.