
对采购产品实施有效控制,确保所采购的产品符合规定要求。
Implement effective control to purchasing, ensure purchased products meet requirements.
2 适用范围/Application Scope
本程序适用于公司对直接用于生产产品过程的采购产品的质量控制。
The procedure is applicable to quality control of purchased products directly used in production products process.
3 术语和定义/Terms and Definition
无/Nil
4 程序流程图/Procedures Flow Chart
无/Nil
5 职责和权限/Responsibilities and Authorization
5.1 采购部负责生产原辅材料、外购材料的采购控制。
Purchasing Dept./Section is responsible for purchasing control on production raw materials and purchased materials.
5.2 技术部负责提供原辅材料的技术要求。
Technical Dept. provides the technical requirements of raw materials.
5.4 质量部负责原辅材料的进厂检验和验证及在供方处的检验和验证, 实验室负责主、辅材料的进厂的理化检验。
Quality Dept. is responsible for inspection and verification of incoming main and supplement materials and on supplier side, Laboratory Center is responsible for testing of main and supplement materials.
6 工作程序/Working Procedures
6.1 采购文件的准备/Preparation of Purchasing Documents
6.1.1 采购计划的制定/Develop Purchasing Plan
6.1.1.1 采购部负责根据当月生产计划、消耗定额、材料安全库存量的要求制定月度采购计划,总经理批准后实施。
Company Purchasing Dept. develop monthly purchasing plan according to current month’s production plan, consumption ration, materials minimum storage requirements, start implementation after general manager approve.
6.1.2 合同或协议签订/Sign Contract or Agreement
6.1.2.1 主要铸造原材料由采购部采购人员根据采购计划、有关技术文件、图样等文件,与合格供方签订采购协议以及产品采购合同辅助铸造原材料可签订长期供货协议。
The purchaser from purchasing supply dept. purchase main costing raw materials according to purchasing plan, relevant technical documents, drawing etc., sign “Products Purchasing Contract” monthly with qualify supplier, sign long-term supply agreement for casting supplement raw materials.
6.1.3 采购文件要求/Purchasing Document Requirements
6.1.3.1 采购文件(包括采购计划/协议/合同)应清楚明确采购要求:
Purchasing Documents (including purchasing plan/agreement/contract) should state purchasing requirement clearly:
对按标准采购的常规产品应说明:采购产品名称、标准代码、规格型号等;
Should explain the general products purchased by standard: Purchased products name, standard code, specification size etc;
还应注明数量、价格、供货日期、交货方式、运输方式,且应明确要求供方100 % 按期交付;
Should indicate quantity, price, delivery date, delivery type, transportation type and clearly request customer 100% deliver as scheduled.
对有法规要求的采购产品或材料,应说明相关法规要求,
For the purchase products or materials with law requirement, should indicate relevant law requirement.
对顾客或法规有认证要求的产品,应说明适用的质量体系标准名称、编号和版本。
For the products need to be certified required by customers or rule of law, should indicate the suitable quality system standard title, index and version.
6.1.3.2 采购部应向供方提供相应采购文件,采购文件的发放及更改等按《文件控制程序》中有关规定进行,文件更改时要将更改后的采购文件及时通知供方,并按规定保存相应的采购文件。
Purchasing dept. should provide the corresponding purchasing document, the distribution and amendment of purchasing documents should go by < 6.2 采购的实施/Purchasing Implementation 6.2.1采购人员按批准后的采购计划进行采购,并确保采购产品质量、数量、交货期满足要求。 Purchaser purchase according to approved purchasing plan, ensure to satisfy customer’s requirements in terms of quality, quantity and delivery date. 6.2.3 所有原辅材料必须在“合格供应商名单”中确定的厂家进行采购,主要原辅材料应在两家或以上合格供应商名单中采购,以稳定货源的供应。若有经顾客批准的供方,必须从顾客批准的供方处采购。 All raw and supplement raw materials must be purchased from certain manufacturers in “Qualify Suppliers List”, if the suppliers are approved by customers, must choose suppliers according to customer’s approval. 6.2.4 特殊情况,需临时在“合格供应商”以外厂家采购产品,经总经理审批后可实施采购。 In special circumstances, temporally purchase from manufacturers beyond the “Qualified Suppliers” list, implement after general manager approve. 6.2.5 采购有毒或危险品时,应向供方索取经营许可证复印件资料。 When purchase poisoning or dangerous items, should request a copy of business permit from suppliers. 6.2.6 采购人员应及时对采购合同/计划完成情况进行跟踪并向部门负责人汇报,执行过程中发现的问题应及时向供方提出修正。 Purchaser should follow up purchasing contract/plan accomplishment status and report to the person-in-charge, any problem occurred during implementation should suggest revision to customers. 6.3 采购产品的检验或验证/Inspection or Verification on Purchasing Products 6.3.1 采购产品到公司后,由库管员对产品的规格、数量进行验收,在无误的情况下,向质量部报检,同时提供附带质量证明(规定时), 检验员首先应确认该材料是否在合格供方处采购,对不在合格供方处采购的材料,检验员有权拒检;然后按《产品的监视和测量控制程序》对其质量进行检验或验证。 When purchased products arrive, the warehouse keeper should check and inspect specification and quantity, if no problem, report to Quality Dept., attach together quality certification (if applicable), firstly, inspector should identify whether materials are purchased from qualified suppliers, for the materials which are not purchased from qualified suppliers, inspector has right to reject testing; inspect or verify the quality according to < 6.3.2 当公司或顾客需要到供方现场实施验证时,应在采购文件中明确提出验证项目要求(检验时间、地点、方法等)及产品的放行方式。 When it is necessary that company and customers go to supplier scene for verification, indicate clearly the verification items requirements in the purchasing documents (inspection time, venue, method) and products release methods. 6.3.3 当公司需在供方处验证时,按双方协议由公司质量部派出检验人员在供方处对采购产品进行验证并提供质量检验报告,做采购入库的依据,只有合格标识的产品才能运到本公司入库。 When it is necessary for company to verify in supplier’s scene, Quality Dept. sent inspectors to verify purchased products in supplier scene according to agreement and provide quality inspection report as the basis of check in, the products with qualified identification are allowed to deliver to company for checking in. 6.3.4 当采购产品的试验或验证结果与供方提供结果不一致时,由采购部与供方联系,双方共同取样在本公司重新检验,必要时,到国家授权检测部门进行第三方裁决。 When the testing or verification result do not tally with supplier’s one, Purchasing Dept. contact supplier, two parties collect sample together and re-test in company, when necessary, go to third party authorized by nation inspection department for verification. 6.3.5 经检验和验证判为不合格的采购产品,由采购部办理退货或采购部门提出让步接收申请,经总经理或技术部和质量部评审后,放可入库。 Nonconforming purchased product after inspection and verification, Purchasing Dept. arranges to return outward. 6.4 入库/Check In 经检验和验证判为合格的采购产品办理入库,并在12小时内及时通知使用部门。 Conforming purchased products after inspection and verification, being arranged to check in, and inform user with 12 hours. 7 相关/支持性文件 Relevant/Supportive Documents 供方管理程序 Supplier Management Procedure 产品的监视和测量控制程序 Product Monitoring and Measurement Control Procedure 文件控制程序 Document Control Procedure 8 质量记录/Quality Record 采购计划/Purchasing Plan 质量证明/Quality Certification 合格供供商名单/Qualified Suppliers List 编制 Reviewed by: Approved by:Prepared by: 审核 批准
