序号 | 管制 流程 process of production and management | 工序 名称 working procedure name | 管制重点 keystone of production and management | 检验方法 testing method | 检验 频率 testing frequency | 责任 担当 responsibility location | 相关 设备 related equipments | 管制依据 management gist | 相关记录 related record | 备注 memo | |||
1 | 进料点收 check-up of incoming materials | 数量, 品名 重量 quantity, name of product, weight | 目视,测量 visual examination measurement | 全检 whole test | 仓管 warehouse administrator | 电子称,磅称 electronic weigher ,pound weigher | 进料作业指导书 incoming materials instruction | 送货单 送检单 delivery note testing note | |||||
2 | IQC检验 IQC testing | 外观,电性,尺寸,结构,实配,可靠性测试 appearance, electricity,size, structure,actual settlement,credibility tests | 目视,测量 visual examination measurement | MIL-STD-105E(II) CR:0MA:0.65MI:1.0 抽样计划 抽样水准 | IQC | 卡尺 caliper | 进料检验作业指导书,样品 incoming materials testing instruction,sample | 进料检验报告 incoming materials testing report | |||||
3 | 塑胶领料 Collocation of plastic injection materials | 品名 数量 重量 quantity, name of product, weight | 目视 测量 visual examination measurement | 全检 whole test | 物料员 materials administrator | 电子称,磅称 electronic weigher ,pound weigher | 领料作业流程 location of materials process | 领料单 location of materials sheet | |||||
4 | 成型 moulding | 外观 appearance | 目视 visual examination | 全检 whole test | 成型作业员 Moulding operator | 刀片,成型机 Razor blade, molding machine | 成型作业指导书 moulding working instruction | 设备保养记录表 QC记录表 maintenance of equipments note sheet | |||||
5 | 塑胶制品制程检验 process of plastic injection product testing and production | 外观,电性,尺寸,结构,实配,可靠性测试 appearance, electricity,size, structure,actual settlement,credibility tests | 目视 测量 visual examination, measurement | MIL-STD-105E(II) CR:0MA:0.4MI:1.0 抽样计划 抽样水准 | IPQC | 卡尺,拉拔力测试仪 色卡 caliper,die pull tester, colour chart | 塑胶检验指导书,样品 plastic testing instruct book,sample | 巡检记录表 polling note sheet | |||||
6 | 半成品领料 semi-manufactured located | 品名,数量 quantity, name of product | 目视,测量 visual examination, measurement | 全检 whole test | 物料员 materials administrator | 电子称 electronic weigher | 领料作业流程 location of materials process | 领料单 location of materials sheet | |||||
7 | 插件 plug-in board | 外观,结构,DIP电子原件的性能 appearance, structure, performance of electronic component DIP | 目测,测量 visual examination, measurement | 全检 whole test | 作业员/拉长 operator/chief of party | 万用表 Multi meter | SOP | 首件记录单 first piece note sheet | |||||
8 | 贴片 patch | 外观,结构,SMT电子原件的性能 appearance, structure, performance of electronic component DIP | 目测,测量 visual examination, measurement | 全检 whole test | 作业员/拉长 operator/chief of party | 万用表 Multi meter | SOP | 首件记录单 first piece note sheet | |||||
9 | DIP过炉DIP electric cooker testing SMT过炉 SMT electric cooker testing | 温度,速度,助焊剂的浓度 Centigrade, speed, chroma of welding flux | 目测,测量 visual examination, measurement | 每小时一次 one time per hour | 技术员/拉长 / technician/ chief of party | 测温计thermodetector 波峰焊 wave crest jointing 回流焊circumfluence jointing | SOP | 设备点检记录 温度记录单instrument checkout sheet, centigrade note sheet | |||||
10 | 后焊 SEAL | 外观 appearance, 温度 Centigrade | 目测,测量 visual examination, measurement | 每两小时一次 one time every two hours | 拉长 chief of party | 测温计thermodetector 铬铁 Chrome ironan | SOP | 铬铁温度点 Chrome ironan centigrade checkout sheet 检表 | |||||
11 | 半成品测试semi-manufactured testing | 电性 electric performance | 测试 measurement | 全检 whole test | 电测QC Electric test QC | 电程,示波器electric measurement, oscillograph | SOP | QC日报表 QCdaily report sheet | |||||
12 | 半成品制程检验及抽检 semi-manufactured production process check and sample | 外观,电性,结构,尺寸实装,可靠性测试 appearance, electric performance, structure, size of packing, credibility tests | 目视,测量 visual examination, measurement | MIL-STD-105E(II) CR:0MA:0.4MI:1.0 抽样计划 抽样水准 | IPQC | 成用表,卡尺 finished product measurement apparatus, caliper | 检验规范 checking standard 测试作业指书 Testing working instruction | 巡检记录表polling note sheet 异常单 abnormity sheet | |||||
13 | PCBA出货检验 PCBA CARGO CHECK | 外观,电性,结构,尺寸实装,可靠性测试 appearance, electric performance, structure, size of packing, credibility tests | 目视,测量 visual examination, measurement | MIL-STD-105E(II) CR:0MA:0.4MI:1.0 抽样计划 抽样水准 | FQC | 专用测试治具,special use check tools 万用表 Multi meter | 测试标准Testing standard, 检验标准 checking standard | 出货记录表 shipment goods note sheet | |||||
14 | 组装领料 Collocated materials byassembling packaging | 数量, 品名 Quantity, name of product | 目视 Visual test | 全检 whole test | 物料员 materials administrator | 电子称,磅称 electronic weigher ,pound weigher | 领料作业流程 location of materials process | 领料单 location of materials sheet | |||||
15 | 插键帽 Insert cover of keyboard | 作业手式,数量,品名,规格 handle working type, quantity, name of product, specification | 目视 Visual test | 全检 whole test | 作业员/拉长 Operator/ chief of party | 压键帽专用冶具,电子称 special machine for covering cover of keyboard,electronic weigher | SOP | 首件记录单 First piece note sheet | |||||
16 | 面壳外观检验 appearance of crust testing | 外观,结构,实配 appearance, , structure,actual settlement | 目视 Visual test | 全检 whole test | 外观QC appearance QC | 污点比对板 blot compared board | 样品,外观检验规范 sample, standard of appearance checkout | OQ记录表 OQ note sheet | |||||
17 | 印刷/镭射 Printing/Laser | 外观, 结构appearance, , structure | 目视 Visual test | 全栓 whole test | 作业员 OPERATOR | 镭射机,自动印刷机,手动移印机 Laser machine automatic printing machine, handle print machine | 镭射机作业指导书,印刷机作业指导书 Laser machine and printing machine working instruction | 首件记录表 first piece note sheet | |||||
18 | 成品组装面盖 finished product covering | 外观,结构,appearance, , structure | 目视 Visual test | 全检 whole test | 作业员 OPERATOR | 电批,铬铁,扭力测试仪 dynamoelectric to install screw machine, Chrome ironan ,instrument of the torque tests, | SOP | 首件记录表 first piece note sheet | |||||
19 | 手感测试 handle testing | 手感 handle | 感觉,目视 sense, visual examination, | 全检 Whole test | 手感QC HANDLE QC | / | SOP | 首件记录表first piece note sheet QC报表 QC report forms | |||||
20 | 打后盖螺丝 Make screw of behind cover | 外观 appearance | 目视 Visual test | 全检 Whole test | 作业员 OPERATOR | 电批 dynamoelectric to install screw machine | SOP | 首件记录表 first piece note sheet | |||||
21 | 电测1 Electric test | 电性 Eltctric nature | 程序测试 process test | 全检 Whole test | 电测QC electric test quality control | 电脑 computer | 电测作业指导书 guidance of electric test | QC日报表 QC Quality control form /day | |||||
22 | 外观检验 aspect test | 面壳外观 Shell aspect | 目视 Visual test | 全检 Whole test | 外观QC Aspect QC | 污点比对板 Comparison board of flot | 外观检验标准 Standard aspect test | QC日报表 QC Quality control form /day | |||||
23 | 键帽比对 Key and shell Comparison | 字体,外观 Letterform ,aspect | 目视,比对 Visual test Comparison | 全检 Whole test | 比对QC Comparison of QC | 比对板 Comparison sheet | 外观检验标准 Standard aspect test | QC日报表 QC Quality control form /day | |||||
24 | 电测2 Electric test | 电性 Electric nature | 程序测试 process test | 全检 Whole test | 电测QC electric test quality control | 电脑 computer | 电测作业指导书 guidance of electric test | QC日报表 QC Quality control form /day | |||||
25 | 复检电测 Electric retest | 电性 Electric nature | 程序测试 process test | 全检 Whole test | 电测QC electric test quality control | 电脑 computer | 电测作业指导书 guidance of electric test | QC日报表 QC Quality control form /day | |||||
26 | 总检,测试平台 General test, Test flat board | 外观, 结构 Aspect , structure | 目视 Visual test | 全检 Whole test | 外观QC Aspect QC | 平台板 board | 外观检验标准 Standard aspect test | QC日报表 QC Quality control form /day | |||||
27 | 包装 packing | 外观,结构,正侧麦 数量 Aspect , structure , amount | 目视 Visual test | 全检 Whole test | 作业员 operator | / | SOP | 送检单,入库单 List of inspection List of warehouse | |||||
28 | OQC | 外观,电性,尺寸,结构,实配,可靠性测试 Aspect, electric nature , Structure, reliability test | 目视,测量 实装,实用 Visual test Measurement Fact of packing | MIL-STD-105E(II) CR:0MA:0.4MI:1.0 | OQC | 卡尺,样品 电脑 Calipers Sample computer | 电性测试标准 外观检验标准 Standard of electric test Standard of aspect test | OQC成品检验记录 Note inspection of finished product | |||||
29 | 入库 warehouse | 品名,数量 Article quantity | 目视 Visual test | 全检 Whole test | 仓管 Administer of warehouse | 磅称 weight | 入库作业指导书 guidance of warehouse | 成品入库单 成品送检单 Inspection list of finished product | |||||
30 | 出货 Outing of product | 品名,数量 Article quantity | 目视 Visual test | 全检 Whole test | 仓管 Administer of warehouse | 磅称 weight | 成品出货作业指导书 Guidance of finished product | 出货单 List of outing product | |||||
31 | 出货检验 Inspection of outing product | 运输工具,产品正侧麦 数量,品名,序号,箱号,重量,外观等 Conveyance amount serial number, item name ,weight, aspect | 目视,称重 Visual test measurement | 全检 Whole test | OQC | 磅称 weight | 出货作业规范 Guidance of outing product | 出货检验报告 shipment goods checkout note sheet | |||||
管制流程说明:输入入转接端: 品质检验控制工位: 生产流程: 成品输出端: Process explain of Control : input interface inspection and quality control position produce process interface of outing product |