NON DESTRUCTIVE TEST
PLEASE SPECIFY THE FOLLOWING PARAMETERS AND COMPLETE THE FORM ACCORDINGLY PARAMETERS ARE
K 1Number of Trials Must be either 2 or 33OK K 2Number of Operators Must be either 2 or 3
3OK K 3Number of Parts
Can be any value between 2 and 10
10
OK
'01 PSW '01 PSW'!A6'01 PSW'!A21'01 PSW'!A54'01 PSW'!H54
GAGE APPROVED, USE IT
Part number MS feet width Part name
支承环Plant #REF!
Characteristic 166.00Gage number Coord by Shou ZhiXing Tolerance
0.20
Units mm
Gage name
Phone #62966000*8010
Total Variation (TV)0.52498
Gage ECL/revision
Date
2003.10.22
OPERATOR P A R T RESULTS
TRIAL #1
2
3
4
5
6
7
8
9
10
AVG A 1
166.11165.91165.84166.04166.08165.92165.96165.166.16166.0A 1165.991002166.12165.93165.83166.03166.1165.91165.96165.91166.16166.01A 2165.996003166.13165.92165.82166.03166.08165.93165.95165.166.15165.98A 3165.98800Average 166.12165.92165.83166.03333166.08667165.92165.95667165.667166.15667165.99667X A 165.99167Range 0.020.020.020.010.020.020.010.020.010.03R A
0.01800B 1
166.13165.92165.83166.06166.09165.92165.95165.9166.15165.99B 1165.994002166.13165.92165.84166.04166.09165.9165.97165.87166.16165.98B 2165.990003166.11165.94165.82166.05166.11165.93165.96165.166.15165.98B 3165.99400Average 166.12333165.92667165.83166.05166.09667165.91667165.96165.88667166.15333165.98333X B 165.99267Range 0.020.020.020.020.020.030.020.030.010.01R B
0.02000C 1
166.12165.92165.83166.06166.1165.93165.96165.88166.15165.99C 1165.994002166.11165.91165.82166.05166.08165.92165.97165.166.14166.0C 2165.9003166.13165.93165.84166.06166.09165.92165.96165.91166.15166.01C 3166.00000Average 166.12165.92165.83166.05667166.09165.92333165.96333165.333166.14667166.0X C 165.99433Range 0.020.020.020.010.020.010.010.030.010.02R C
0.01700Part Avg 166.12111
165.92222
165.83
166.04667
166.09111
165.92
165.96
165.222
166.15222
165.99333
x PART =165.992Part Range
R PART =0.32222R =
R A + R B + R C / No of operators =
0.01800+0.02000+0.01700/3
R =0.01833X DIFF =[Max (X )ABC ] - [Min (X )ABC ] =
165.99433-165.99167X DIFF =
0.00267UCL R =R *D 4 =0.01833* 2.580UCL R =0.04730LCL R =R
*D 3 =0.01833
*
0.000
LCL R =
0.00000
OPERATOR NAME
NOTE : It has been statistically proven that the Tolerance Method is better
A Soul Shou zhixing to determine measurement equipment reliability. Even with negative
B XZY Xu ZhiYing Kurtosis data sets, the recorded measurements will be less than 1% away
C Hong Li QingHong
from the true value if GR&R is below 30%. Contact Quality Group if you GOOD UNTIL GAGE ECL/revision CHANGE
need more information.
FROM DATA SHEET:R =0.01833X DIFF =0.00267R PART =0.32222
Measurement Unit Analysis
Base on PART TO PART Variation
Repeatibility - Equipment Variation (EV)
EV =R * K 1% EV = 100[EV/TV]
EV =0.05592Trials
K 1% EV =10.65
3 3.05
Reproducibility - Appraiser Variation (AV)
AV= [ ( X DIFF * K 2)2 - (EV 2 / nr)](n parts, r trials)
% AV = 100[AV/TV]
AV=0.00000Oper
K 2% AV =0.003 2.70
Repeatibility & Reproducibility (R & R)% R&R = 100[R&R/TV]R&R= (EV 2 + AV 2)% R&R =10.65
R&R=0.05592
Part Variation (PV)
PV=R PART * K 3Parts
K 3% PV = 100[PV/TV]
PV=0.52200
10
1.62
% PV =99.43
Total Variation (TV)
1.62TV= (R&R 2 + PV 2)#REF!
Gage may be accepted, see next page TV=0.52499
All ranges OK
Part Certification
NON DESTRUCTIVE TEST
PLEASE SPECIFY THE FOLLOWING PARAMETERS AND COMPLETE THE FORM ACCORDINGLY PARAMETERS ARE
K 1Number of Trials Must be either 2 or 33OK K 2Number of Operators Must be either 2 or 3
3OK
K 3Number of Parts
Can be any value between 2 and 10
10
OK
'01 PSW '01 PSW'!A6'01 PSW'!A21'01 PSW'!A54'01 PSW'!H54
GAGE APPROVED, USE IT
Part number MS feet width Part name
支承环Plant #REF!
Characteristic 166.00Gage number Coord by Shou ZhiXing Tolerance
0.20
Units mm
Gage name
Phone #62966000*8010
Total Variation (TV)0.52498
Gage ECL/revision
Date
2003.10.22